Made in India: LED UV system from SASG UV Solutions

2021-11-24 05:27:40 By : Mr. wen xin

SASG UV Solutions from Faridabad provides LED UV systems that can be customized according to machine size and specifications. The company uses LED diodes with multiple wavelengths of 385 and 395 nanometers, which can help dry any type of LED UV inks and varnishes. In addition to UV LED systems, SASG UV Solutions also produces water-cooled UV systems, anilox coating accessories, UV coating machines, UV dryers, which are used in the printing industry, automotive industry and industrial chillers. The printing curing and coating manufacturing company recently moved its production facilities from New Delhi to Faridabad. According to Anil Saini of SASG UV Solutions, the new factory covers an area of ​​1,150 square meters in Faridabad District 59 and has 45 employees. In the new factory, the company can produce 30 machines per month. This shows that its productivity is 30% higher than before. Saini, the curing business, said that the company sees the huge potential of UV LED in India because it is both energy-saving and environmentally friendly. The SASG UV system can be used for printing on paper, metPET, PET and PP, as well as UV coatings and surface hybrid coatings. It is suitable for processes such as online six-color coating machine and offline two-color machine. The company has been involved in the LED UV business since 2017, aiming to save power and provide customers with an environmentally friendly alternative to traditional Mercury UV systems. "Our system consumes about 70% of the power compared to traditional Mercury UV systems. In addition, it has better lifespan, zero maintenance, and heat sensitivity," said Anil Saini of SASG UV Solutions. "Basically, compared to Mercury systems, UV LEDs have 65% less heat. In a word, our systems are economical and safe." So far, the company has installed 80 sets of LED UV systems in India and abroad. Some of its Indian customers include Prakash Industry, Kanpur; Ashoka Printer, Kanpur; Color India, Kanpur; Naveen Print & Pack, Kanpur; Gayatri Innovation, Delhi; Sai Ram Creation, Delhi; Print Best Creation, Delhi; Saransh Graphic, Delhi; UGS Publications, Milat; Pack it, Indore; Gandhi Traders, Indore; Gupta Publishing, Indore; Pradipam Offset, Ahmedabad; Diamond Press, Jaipur; Vinayak Printer, Ludhiana; BC Packwell, Ludhiana; Volga Printer, Ludhiana; Sarswati Printer, Kolkata; RK Imaging, Calcutta and Blize Printer, Roorkee.

USP Saini said that in the case of UV printing, the printer will usually face problems such as shutdown, not 100% curing, lack of friction resistance, tape failure, and nail failure. "But SASG LED UV system does not have such problems. He added that the USP of SASG LED UV system includes multi-wavelength and focusing lens for each diode. The life of the diode is 25,000 working hours. "Beads are repairable and replaceable. "Yes," he added, "all the beads are mounted on a copper PCB and fixed at a temperature of 260 degrees Celsius. "The components of the system include the LED UV module, and the controller synchronized with the main press and the chiller. Using LED UV Saini said that LED UV consumes 60% less power than Mercury UV and 30% less than HUV At the same time, compared with mercury and HUV, LED UV emits 65% less heat. Similarly, LED UV is maintenance-free and user-friendly. The entire SASG LED UV system is equipped with a PLC base and a single touch screen system. "It is synchronized with the host , And has many safety parameters, such as instant on/off, water flow switch, fire sensor, phase loss, emergency shutdown, overheat protection below 70 degrees Celsius," Saini said. A single SASG LED UV system can dry four at a speed of 12,000 sph Color ink. The company provides 10,000 working hours warranty according to the situation. 

Customer evaluation We installed SASG LED UV solution in July 2018. Its LED UV solution works well and is economical. We installed two SASG LED UV lamps on our new Komori 5-color 20x30-inch printing press. SASG always provides the best after-sales service. We chose the LED UV solution because it reduces energy consumption, which directly reduces our electricity expenses, and the curing speed is much faster than traditional UV. Currently, we are using LED UV solutions to meet our packaging and commercial printing requirements. Sharad Mittal, General Manager of Digital Printing and Packaging

Products from India Direct-to-garment screen printing machine of Grafica Flextronica

Mumbai-based screen printing machine manufacturer Grafica Flextronica demonstrated its six-color, 10-pallet direct garment textile screen printing machine and its flatbed screen printing machine for printing transfer during Gartex Texprocess in Pragati Maidan Stickers and labels August 10-12, 2019, New Delhi. According to Bhargav Mistry of Grafica Flextronica, although India needs a lot of improvements in the process and standardization of printing technology, printers in the apparel industry are only focusing on automation and not really committed to color management. "This needs to be improved," Mistry said. "Even the basic screen production is not well organized and needs improvement."

When explaining the scope of improvement in the textile printing industry, Mistry said: “Although printing machines are important, textile printing experience and knowledge should also be equally important.” He provided a breakdown. "Textile printers should give 40% attention to design, color separation and color management; 40% for screen production; 10% for high-quality inks and 10% for machines and automation," he said, "but, in today's Under the circumstances, 99% of the importance is placed on the printing machine." Mistry said the main reason is the lack of proper education and professional knowledge. "In the textile industry, especially the printing industry, there is a great demand for skilled labor, but on the other hand, the gap of skilled labor is very large." He explained, "If you go to a printing factory, you will find that they really need Skilled manpower.” Commenting on the latest trends in textile printing, Mistry said: “The added value and simplicity of printing are new things I see in textile printing.”

Colorjet launches 16-head Vastrajet Colorjet India demonstrated a live demonstration of its popular direct fabric printer Vastrajet during the Gartex Texprocess held in Pragati Maidan, New Delhi from August 10th to 12th, 2019. After the success of its Vastrajet-8824, Colorjet has now launched the new Vastrajet-8164 with 16 heads and launched it at the exhibition. According to Colorjet, this versatile, advanced and high-speed direct fabric printer has the ability to become a business winner by providing users with superior performance, higher productivity, superior printing accuracy, and minimal maintenance requirements.

Vastrajet-8164 is equipped with Colorjet's latest technological innovations-Adaptive Ink System (AiS) and Automatic Intelligent Voltage Controller (AIVC). Colorjet-AiS provides consistent printing performance under different environmental conditions with the help of AIVC, allowing customers to flexibly use the ink of their choice for multiple purposes without compromising quality. "Colorjet has made great efforts, not only by providing excellent innovative products, but also by providing outstanding after-sales support to leave a mark in the minds of customers," said Jitender Pal Singh, Vice President of Textiles at Colorjet India.

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